The Kenya Ceramic Jiko: Design, Benefits, and Impact

The Kenya Ceramic Jiko, known as KCJ, is a portable, charcoal-burning stove used for cooking, found primarily in urban homes in Kenya. The Kenya Ceramic Jiko (“jiko” is the Swahili word for cooker) solves two problems simultaneously by addressing the issue of high cost of raw material for making the cooking equipment as well as reducing the amount of biomass required to cook by using available energy more efficiently.

This ingenious application of appropriate technology is composed of a fired ceramic heat containing liner fitted inside a metal housing. The liner essentially acts as an insulator when burning wood or charcoal containing the heat generated to ensure that it goes to cooking rather than escaping into the environment.


Kenya Ceramic Jiko

History and Development

The idea for the Kenya Ceramic Jiko came from the Thai Bucket Stove and was modeled after the Kenyan Traditional Metal Stove known as TMS. It was from the re-designing of these two stoves that the Kenya Ceramic Jiko was created. Through the collaboration of both local and international organizations, the Kenya Ceramic Jiko evolved and took shape.

Cookswell Jikos is continuing the dream of Dr. Daniel M. There has been a combination of local input and international agency involvement, along with many others, who participated in developing The Kenya Ceramic Jiko (KCJ). The KCJ is derived from a 'bucket' stove that a team of Kenyan researchers examined in Thailand, and then was successively adapted to east African cooking practices.

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The process of research, development, demonstration and then commercialization that led first to the KCJ and then to other stove models in Kenya was seeded by international and local development funds. After explicit consideration a decision was made not to directly subsidize commercial stove production and dissemination.

Design and Materials

To produce the Kenya Ceramic Jiko, two main materials are needed: clay to make the ceramic, and metal. The stove is a portable improved charcoal burning stove consisting of an metal cladding with an interior ceramic liner that is perforated to permit the ash to fall to the collection box at the base. A thin layer of vermiculite or cement is placed between the cladding and the liner.

To produce the Kenya Ceramic Jiko, two types of skilled labour are needed, a metalworker, and a clay worker. This housing is typically made from metal sheeting from discarded packaging - such as the ubiquitous 55 gallon steel drum - that would otherwise have ended up as hazardous waste in the environment.

Several modifications were made to adapt the Thai Bucket Stove for Kenyan use:

  • The metal casing was made out of the same heavier gauge sheet metal used for the traditional metal stove.
  • The bucket-shaped metal cladding of the Thai stove was replaced with a hourglass-shaped one.
  • The ceramic liner of the KCJ degrades over time, and needs to be replaced.

Production and Distribution

A formal private sector company, Jerri International, served as the initial manufacturer of the KCJ. Since 1982 the Kenya Energy and Environment Organization (KENGO) has organized promotion and outreach efforts to encourage the use of the KCJ. A number of foundations, including CARE, UNICEF, and the Bellerive Foundation have all played roles in the evolution of the stove and the stove dissemination process, as has the U. S. (US AID) and German (GTZ) aid and development organizations.

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There are now more than 200 businesses, artisans, and micro-enterprise or informal sector manufacturers producing over 13,000 stoves each month. The wholesale and retail network for stoves is now extensive. Street vendors of stoves, and many of the larger stove sales outlets take 'used' stoves back, discounting the purchase of a new stove. The liners of the old stove are then removed, the metal cladding is repaired, if needed, and the stove is reassembled, repainted, and resold.

The KCJ can be purchased in a variety of sizes. Prices for KCJ models have decreased to roughly US$ 1 - 3 depending on stove size, design and quality. Initially stoves were expensive (~ US$ 15/stove), sales were slow, and the quality was variable. Continued research and refinement, and expanded numbers and types of manufacturers and vendors increased competition, and spurred innovations in materials used and in production methods.

Benefits of the Kenya Ceramic Jiko

The KCJ provides a number of important benefits to the end user, reduced requirements for fuel, reduced pollutant exposure, and even greater safety for children as the ceramic lined stove is less of a threat to burn on accidental contact. If used and maintained properly, the KCJ can reduce fuel use by 30 - 50%, although not surprisingly there is considerable variation based on the extent of training and outreach efforts, stove quality, and cooking practices.

Reductions in fuel use associated with the KCJ and other improved stoves have been examined in a number of countries. In Kenya charcoal use among a sample of families using the KCJ fell from 0.67 to 0.39 kg/charcoal/day. This totals over 600 kg of charcoal/year for an average family, and a savings of over $US 60/year. A study in Rwanda prior to the war found charcoal use fell from 0.51 kg/person/day to 0.33 with the use of improved stoves.

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The KCJ also reduces emissions of products of incomplete combustion (carbon monoxide, nitrogen and sulfur oxides and various organic compounds), as well as particulate matter, the latter of which contributes to acute respiratory infection, the leading cause of illness in developing nations.

Impact and Adoption

There are over 700,000 KCJ's in use in Kenya; the stoves are found in over 50% of all urban homes, and roughly 16% of rural homes. The general features of the KCJ program and the stove design itself have both been the utilized in formulating improved biomass stove programs in a number of African nations. The KCJ process has focused attention on the trade-offs between development 'project' and commercial sector management of a technology, and highlights the potential to involve the informal sector.

KCJ production and dissemination was not financially subsidized although a number of Kenyan and international groups have been active in stove promotion through campaigns based on stove convenience, reduced fuel use, improved health and safety.


KCJ Production

Challenges and Considerations

The KCJ project faced a number of important barriers, including: the view held by some researchers and dissemination groups that there could be a bias against changing the cooking style at all; the need to promote the stove as fuel saving despite higher initial costs; and the need to conduct training and support services for a seemingly 'simple' household technology. A success and a drawback of the stove program is the network of often informal sector manufacturers and vendors. On the one hand, the direct and grass-roots commercialization fully integrates the KCJ into the local economy.

Open indoor combustion of wood, coal, charcoal, peat (virtually any plant matter) can lead to health problems. At the temperature of a normal fire, these materials "burn dirty," wasting much of their potential fuel in the form of smoke. This incomplete combustion means that toxic gases (i.e., smoke, containing chemicals such as carbon monoxide, nitrous oxide, sulfur oxides) and particulate matter are blown up into the room's atmosphere. These gases and particles are clearly linked to increased risk of cancer and serious acute or chronic respiratory problems. The simplest way for people relying on open fires to reduce this risk may be to thoroughly dry (or dehydrate) fuel before burning it. The less water in the fuel, the hotter the fire, the cleaner the combustion, the cleaner the indoor air quality.

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